Custom-fabricated sheet metal supply plenum in attic — Hartzell's sheet metal shop work

Custom Sheet Metal & Ductwork Fabrication — Central Oklahoma

Hartzell’s Heat & Air fabricates custom sheet metal ductwork in-house in Kingfisher, Oklahoma — plenums, custom fittings, transitions, and full supply/return systems. In-house fabrication means faster turnaround and exact fits for unusual spaces that off-the-shelf parts can’t handle. Call 405-375-4822.

Hartzell’s fabricates and installs square metal ductwork built for your specific building — not adapted from whatever’s on a shelf. We run our own sheet metal shop, design systems with Manual D calculations, and rough in new construction ductwork that fits the framing rather than fighting it.

In-House Fabrication  ·  Manual D Design  ·  Residential & Commercial  ·  New Construction & Retrofit
Square metal ductwork rough-in — Hartzell's Heat & Air, central Oklahoma
Custom sheet metal duct fabrication rough-in — central Oklahoma
Sheet metal ductwork installation — new construction Oklahoma
Square duct rough-in HVAC installation — Hartzell's Heat & Air

Sheet Metal & Ductwork Services

From a single custom fitting to a full new-construction rough-in, we handle the complete range of sheet metal and ductwork work:

Custom Ductwork Fabrication

Built to your exact specs in our own shop — not adapted from stock pieces.

New Construction Rough-In

Full duct layout and installation coordinated with framing and other trades.

Retrofit & Replacement

Replace deteriorated, undersized, or poorly designed existing duct systems.

Duct Modification & Rerouting

Adding registers, extending runs, or rerouting for additions and remodels.

Leak Detection & Sealing

Mastic sealant and metal tape — the right materials, not more duct tape.

Custom Transitions & Plenums

Precision-fabricated fittings for unusual configurations.

Commercial Sheet Metal

Large-scale fabrication for commercial HVAC, restaurants, and industrial.

Exhaust & Ventilation Ductwork

Kitchen exhaust, bathroom fans, dryer vents, commercial ventilation.


How We Do It Differently

In-House Fabrication

We run our own sheet metal shop. That means we build exactly what the job needs — not whatever’s closest on a shelf — and we can turn parts around fast without waiting on a supplier.

Manual D Duct Design

We size duct systems using ACCA Manual D calculations based on the Manual J load. Properly sized trunk lines and branch runs mean correct static pressure and balanced airflow throughout the building.

Square Metal — Not Just Flex

We install square and rectangular sheet metal trunk lines as the backbone of every system. Flex duct has its place for short final runs to registers — not as a shortcut through a whole house.

New Construction Experience

We coordinate with framers, plumbers, and electricians to rough in ductwork that fits the building — not ductwork that fights it. Proper rough-in avoids the expensive corrections that show up at final inspection.


Why Ductwork Quality Matters

The duct system is the delivery mechanism for everything your HVAC equipment produces. A properly sized, properly sealed metal duct system is the difference between a building that’s comfortable everywhere and one with hot spots, cold rooms, and a system that runs non-stop:

Duct Leakage

The EPA estimates 20–30% of conditioned air is lost through duct leaks in a typical home. That’s money leaving your building every hour the system runs.

Undersized Ducts

High static pressure from undersized trunk lines overworks the blower motor, increases noise, shortens equipment life, and reduces airflow to every register on the system.

Poor Layout

A duct layout that doesn’t match the building’s load distribution creates permanent hot and cold spots no amount of thermostat adjustment will fix.

Flex Duct Abuse

Kinked, compressed, or over-extended flex duct can reduce airflow by 50% or more. It’s a shortcut that costs more in energy and comfort than it saves in installation time.


New Construction Rough-In

We work with builders from initial layout through final commissioning. Our new construction process:

✓ Manual J load calculation
✓ Manual D duct design
✓ In-house trunk & fitting fabrication
✓ Coordination with framing & trades
✓ Mastic sealing at all joints
✓ Final balance & commissioning

New Construction HVAC services ›


How We Design a Duct System

Before a single piece of metal gets cut, we work out the duct system on paper. Load calculations determine how much heating and cooling each room needs; duct sizing calculations determine what it takes to deliver it. These aren’t guesses — they’re engineering. Here’s what that process looks like on an actual Hartzell’s job:

Duct design draft with load calculations — Hartzell's Heat & Air Oklahoma
Manual J load calculation worksheet — HVAC system sizing central Oklahoma
Duct layout design sketch — new construction HVAC Oklahoma
HVAC duct sizing calculations — Hartzell's Heat & Air
Duct design and airflow calculation sheet — central Oklahoma HVAC

Actual duct design drafts and load calculation sheets from Hartzell’s jobs. Manual J determines room-by-room heating and cooling loads; Manual D determines the trunk sizes, branch runs, and fittings needed to deliver those CFMs at the right static pressure.

Manual J — Load Calculation

Calculates the actual heating and cooling load for each room based on square footage, insulation, windows, orientation, and internal gains. This is the foundation — get it wrong and everything downstream is wrong too.

Manual D — Duct Design

Uses the Manual J outputs to size every trunk line, branch run, and fitting so the system delivers the right CFM to each room at a static pressure the equipment can handle. Undersized or oversized ducts both create problems.

In-House Fabrication to Spec

Once the design is done, we cut and fabricate the trunk lines, transitions, and plenums in our shop to match the calculations exactly. The field crew installs from engineered drawings, not guesswork.


Frequently Asked Questions

Do you fabricate sheet metal ductwork in-house?

Yes. We run our own sheet metal shop and fabricate trunk lines, transitions, plenums, and custom fittings to exact specifications. In-house fabrication means we build what the job needs rather than adapting stock pieces, and we can turn parts around fast without waiting on a supplier.

What’s the difference between sheet metal duct and flex duct?

Sheet metal is rigid, more airtight, and more durable. Flex duct is flexible and has its place for short final runs from the trunk to each register — but it’s prone to kinking and airflow loss if used for long runs. The right system uses square or rectangular sheet metal trunk lines as the backbone, with short flex drops to each diffuser.

How do I know if my ductwork needs to be replaced?

Common signs: rooms significantly hotter or cooler than the rest of the house, unusually high energy bills, a system that runs constantly without maintaining temperature, or visible damage in accessible areas. The EPA estimates 20–30% of conditioned air is lost through duct leaks in a typical home. Call us and we’ll give you an honest assessment.

Can you add a duct run to my existing system?

Yes. We add supply and return runs for finished basements, room additions, and space conversions regularly. We check that your existing equipment and duct system have the capacity to support additional runs before we start — adding supply without adding return is one of the most common mistakes in duct modifications.

Do you do commercial sheet metal work?

Yes. We handle large-scale fabrication and installation for commercial HVAC systems, restaurant kitchen exhaust, and industrial facilities throughout central Oklahoma. Call 405-375-4822 to discuss your commercial project.


Serving Central Oklahoma

Sheet metal fabrication and ductwork installation throughout Kingfisher, Blaine, Oklahoma, Canadian, Logan, Garfield, and Major counties. Full service area ›

Custom Ductwork or Sheet Metal Project?

In-house fabrication. Manual D design. Free estimates.

405-375-4822


Our Job Isn’t Done Until You’re Satisfied

  • Your system is running, tested, and set to your preferred temperature
  • You understand how to operate your new equipment or thermostat
  • The work area is clean — we take our trash with us
  • You have documentation for manufacturer warranty and any applicable rebates
  • Every question you have is answered before we leave the driveway

Written by Dave Hartzell — Owner, Hartzell’s Heat & Air. Master HVAC License #00115936. Serving central Oklahoma for 15+ years.



405-375-4822



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